ipcm®_International Paint&Coating Magazine
Bimonthly technical magazine for the industry of surface treatments and organic and inorganic finishes. The magazine is available in two languages: Italian and English. To subscribe, click here
IPCM n. 25, Vol. V, 2014
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Editorial
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3
PAINTING OF AGRICULTURAL AND EARTH MOVING MACHINERY
water-based paints, solvent-based paints, appearance, performance, technological development
by Venturi Alessia / IPCM
Brand New
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4-6
ICR - YOUR COATING PARTNER
car refinishing, brand Sprint, ICR Group, R&D, new technologies, industrial coating market, Sprint coating, metal plastic components, agricultural machinery, earth moving, commercial vehicles, helmets, Pai-Kor, industrial tinting system, laboratories, analytical tools, specifications, industrial coatings, primer, liquid coating, solvent and water based, special coatings, printing inks, special enamels, automotive components, plastic, ABS, PC, E-Coat, electrodeposition, cataphoretic, anaphoretic paints, radiators, heat exchangers, solvent based tinting systems, water-based tinting systems, Hydromix, Sprintmix, concentrated colorants, converters, tinting pastes
by Giraldo Paola / IPCM
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NEW ARCHITECTURALLIGNUM SUBLIMATION SAMPLE RANGE
New consultation tool, sample range, sublimation, wood effect, test plates, colour shades, reproduction, wood grain, polyester films, extruded aluminium, steel, powder coatings, Qualideco, powder-on-powder, horizontal painting plants, vertical painting plants, doors, shutters, windows, up-and-over doors, architectural structures, home appliances, furnishing elements
by Giraldo Paola / IPCM
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VALSPAR-INVER: A NEW SUPPLIER OF PAINTS FOR THE EUROPEAN INDUSTRIAL SEGMENTS
liquid industrial paints, powder coatings, technological innovations, paints, low environmental impact, low VOC content, water-borne, powder coatings systems, general industrial, eco-friendly, packaging, coil coating, wood, mural paintings, DIY, automotive refinish, polymers, colorant, water-borne primers, enamels, additives, architectural, transportation, agricultural machinery, construction machinery, earth moving machinery, anti-corrosion, energy, high solid
by Giraldo Paola / IPCM
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"COATING IN PINK": A WOMAN WHO BUILT A COMPANY
Maria Berera Minelli, 90 years old, Verind founder, book
by Giraldo Paola / IPCM
Highlights of the Month
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14-18
A PERFECT INTEGRATION IN THE COATINGS FOR HEAVY MACHINERY
paints and coatings for heavy machinery, ACE, Caterpillar, John Deer, Komatsu, application process, solvent-borne coatings, high solids, ultra high solids, water-borne coatings, electrophoresis, primers, topcoats, direct to metal products, mono-component, two-components, low solvent emissions, VOC, durability, chemical, physical resistance, Inverpur, catalyst, agricultural and construction sectors, sub-contractors, Hydroxinver, acrylic system, epoxy, excellence performance, Vectrogard 950, Vectrogard 950E, Idrayon, Valde ECP, Invercolor, Invercolor, Inverama tinting liquid systems, Inverspeed
by Lucano Christian / INVER-VALSPAR
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20-23
THE PARADISE FOR R&D IN THE AUTOMOTIVE COATING INDUSTRY
Pardis innovation centre, technology hub, automotive pre-treatment and coating systems, Alì Reza Arabnia, research and development, green paint process for automotive, painting booth, zero impact paintshop, energy self efficiency, solar panels, car manufacturers, Experiment Day, Poliefun
by Venturi Alessia / IPCM
Focus on Technology
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24-33
ROBOTICS AS THE MAXIMISATION OF THE PROCESS EFFICIENCY: CARRARO DRIVETECH'S INVESTMENT DECISIONS
Carraro Group, power transmission system, Cararro Drivetech, Tommaso Dorigo, coating systems, robots, coating unit, Agritalia, special tractors, vineyards, orchards, John Deer, Claas, Massey Ferguson, Elettronica Santerno, market of agricultural tractors, tre cavallini, massimiliano franz, axles, earth moving machines, application system, water-based paints, paint supply circuits, high pressure, automatic and manual booths, overspray, recovery of paint, Lorenzo Bilato, self learning, point-to-point coating process, simulation, flammable products, Atex electrostatic system for water-borne coatings
by Venturi Alessia / IPCM
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34-43
CNH INDUSTRIAL: EXCELLENCE IN MANUFACTURING AND COATING SYSTEM AS A SIGN OF ENVIRONMENTAL, SOCIAL AND CORPORATE RESPONSIBILITY
New Holland agricultural, world market agricultural machinery, power tractors, harvesting machinery, presses, caterpillar tractors, grape gathering machines, special tractors, world class manufacturing, Santi Cugno, coating plant, application technology, coating product, emissions, high trasnfer efficiency, electrostatic application, dosing, mixing, two-components, Teodosio De Bonis, Coriolis effect, robotic process, primer, topcoat, high voltage, complexity of shapes, surface coverage degreee, aesthetic performance, thickness applied film, gloss, four-stage pre-treatment, flash off, topcoat application, dark grey color, special shades, application devices, manipulator, 2k, two-components coatings, dosing and mixing equipment, flowmetres Coriolis, Verind ECOHTG500, automatic airbrush, Atex, high voltage, advantages, monolayer
by Venturi Alessia / IPCM
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44-51
HIGH PERFORMANCE PRODUCTS FOR COATING PHOTOGRAPHIC EQUIPMENT
industrial coating of small components, futura conveyors, powder coating plant for small high-tech components, high differentiation, high production volumes, high capacity, in-line shot blasting, Manfrotto, Andre De Danieli, Lino Manfrotto, Vitec Group, Gitzo, Paolo Massari, finish of tripod, heads, lights tandm aluminium, carbon, steel, magnesium, special powder coatings, wrinkled finish, insourcing of powder coating to reduce the time to market, just in time production, off-line shot blasting, deburring, cleaning, surface preparation of die-cast parts, chemical pre-treatment after shot blasting to improve the film adhesion, bar code reader to identify the component and determine the coating cycle, coating plant integrated in the production process, two twin automatic powder coating booths with quick colour change, in pressurized and air-conditioned room, constant temperature of application, drying and degassing oven, power&free conveyor, complete recovery of the overspray, one coat powder coating, opposing reciprocators, closed loop water treatment system, zero liquid discharge, vacuum evaporation, vacuum evaporator, demineralisation plant, vapour recompression technology, reuse of 95% of waste water treated
by Stucchi Francesco / IPCM
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52-60
A WASTE WATER TREATMENT SYSTEM TO MEET CATERPILLAR'S ENVIRONMENTAL IMPACT REQUIREMENTS
Caterpillar Hydraulics Italia, Giovanni Bolognini, Andrea Bottini, Roberto Pierandrei, oil-hydraulic cylinders, earth moving machinery, chemical-physical system to treat pre-treatment waste waters, compliance with environmental standards, coating system to increase production capacity, reduce environmental impact, five stage nanotechnology pre-treatment, water curtain painting booths, liquid primer, liquid topcoat, liquid painting, fully automatic liquid paints application by means of reciprocators,water-based paints, reduction of emissions thanks to electrostatic, elctrostatic application of liquid paints, closed loop waste water treatment, rinse tanks with continuous drain function, equalization tank, omogenization, acidification, coagulation, neutralisation, flocculation, flocculant, mud flakes, lamellar setting tank separating the liquid part from the sludge, quarz filter, carbon filter, filter press, thickener, PH correction, last generation waste water treatment system
by Stucchi Francesco / IPCM
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62-66
POWDER COATINGS FOR POLYMERIC MATERIALS: DREAM OR REALITY?
Frabrizio Romoli, powder coating, job coater, job shop, adhesion, plastics, coating, surface, surface roughness, substrate, thermosensitivity, mdf, liquid painting, Color System, furniture, household appliances, PPA 571, oil platforms, antropomorphic robots, automatic powder application, hybrid coating cycle, powder primer, liquid topcoat, salt spray test, aluminium, iron, chemical pre-treatment, phenolic resins, pan handles, zamac, zinc alloys, polypropylene, bakelite, Klaus Karner, surface tension, metallic finish, semi-gloss, matte, micro textured
by Antolini Luca / IPCM
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68-72
THE PAINTSHOP WITH THE LARGEST PRODUCTION CAPACITY IN ITALY IN THE AGRICULTURAL MACHINERY SECTOR
Maschio Gaspardo, automotive industry, surface to be finished, very high capacity paintshop, cataphoresis, e-coat, liquid painting, powder coating, production capacity, low environmental impact, power&free conveyor, piece carrying jigs, shot blasting, dual color cataphoretic painting, topcoat, multi-axis robots, manual touch up, clean room, earth moving machinery, high performance paintshop
by Melloni Nicoletta / IMEL
Innovations
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74-81
USING LIFE CYCLE ASSESSMENT (LCA) TO VALIDATE NEW HORIZONS IN THE RESEARCH OF SUSTAINABLE POWDER COATINGS BINDERS: LOW THERMAL CURING SUPERDURABLE POLYESTERS
advanced technologies, low environmental impact, resins for powder coatings, superdurable polyester resins, low temperature, low temperature powder coatings, powder coatings for agricultural machinery, powder coatings for transportation, architectural powder coatings, Politecnico di Torino, reduction of carbon footprint, GSB, Qualicoat 2 specification, excellent flow, storage stability, LTC low temperature curing, powder coating manufacture, glass transition temperature, Erichsen mandrel bending test, impact test, functional units FU, coating plant Euro 90-1 by Euroimpianti, greenhouse gases, GWP Global warming potential,
by Capra Andrea, Di Lorenzo Donato, Ghiglione Gianfranco, Mellano Luca, Ghisolfi Davide and Panero Irene / MOMENTIVE SPECIALITY CHEMICALS
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82-88
STOP CORROSION!
anticorrosive powder coatings, anticorrosive primer, EZ-658-7300-010, sacrificial anode, metallic zinc, dip galvanized steel, EY-658-7300-001, ST powder coatings R&D lab, dangerous substances, barrier effect, salt spray test, resistance, smooth glossy polyester, powder coatings with anticorrosive properties, polyester topcoat P2-858-9010-010, ISO 9227 neutral salt spray, ISO 12944 (C5-I C5-M) regulation, barrier effect, polyesters at low temperature, curing at 150°
by Martinazzo Franco / ST POWDER COATINGS
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90-96
RELIABILITY AND HIGH PERFORMANCE OF PVD COATINGS IN THE DECORATIVE SECTOR: THE IMPORTANCE OF CONTROL
PVD processes, coating of metals, absence of oxidation, surface preparation, specific standard methods, reference parametres, thickness, profilometer, Calotest, X-Ray spectrofotometer, Roughness, roughness tester, colour coordinates, standard method, CIELAB, color measurement, substrate, stability of the colour, standard ASTM D870, metallic colours, evaporation of pure metals, reactive, shade of yellow, grey, black, bronze, blu, adhesion, cohesion between the deposited film and the substrate, microscratcher, optical microscope, controlled detachment, compliant coating, surface hardness, plastic deformation, resistance to permanent deformation, nano indentation, Berkovich indenter, Oliver&Pharr method, Vickers test, corrosion, accelerated corrosion, NSS Neutral salt spray, CASS Copper- Accelerated Acetic Acid Salt Spray, AASS Acetic Acid Salt Spray, chamber, vacumm coatings, decorative and technical application fields
by Barba Beatrice / P&P HOLDING
Standards and Legislation
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98
ECODESIGN DIRECTIVE: ELECTRIC MOTORS
Official Journal of the European Union, Regulation 2014/4/EU, amending regulation 640/2009/CE, requirements electrical motors, motors immersed in a liquid, motors integrated into a product, gear, pump, fan, compressor, energy performance, brake motors, motor name plate, nominal efficiency, rated load, voltage
by Zinno Marcello / UCIF
Zoom on Events
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102-103
PAINTEXPO: ANSWERS FOR DEMANDING COATING APPLICATION
trade fairs, surface treatments, general industry, Karlsruhe, industrial coating technologies, powder coating, liquid painting, coil coating
by Schulz Doris / SCHULZ.PRESSE.TEXT
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104-105
CHEMETALL ALUMINIUM CONFERENCE 2013
November 27-28, Frankfurt am Mein, chrome-free pre-treatments, zircon-titanium, Gardobond X4707, Oxsilan, Silan, multimetal pre-treatment, aluminium, stainless steel, Qualicoat, GSB
by Kraus Nicole / IPCM
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106-108
RADTECH EUROPE BRINGS WIDE-RANGING OVERVIEW OF THE MARKET FOR ENERGY CURING AT BIENNIAL CONFERENCE
The Hague, December 5th 2013, radiation curing, UV technology, electron beam, UV rays curing, UV water-based inks, powder coatings, adhesives, David Hellesby, UV curing, 3D technology, graphic arts, industrial coating, UV LED technology, 3D technology
by Giraldo Paola / IPCM
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109
WIRE 2014 AND TUBE 2014 IN DUSSELDORF: TECHNOLOGY DOUBLE-PACK MAKES DUSSELDORF GLOBAL MEETING POINT OF AN ENTIRE INDUSTRY
manufacturing, processing, surface treatment, coating, wire, tube, mesh, cable
by Giraldo Paola / IPCM
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110-111
AT MECSPE THE MECHANICS MEETS THE CLOUD. IN THE DIGITAL FACTORY - BEYOND THE AUTOMOTIVE-PLANNING, ENGINEERIZATION, AND LIVE CREATION OF COMPONENT PARTS FOR THE AUTOMOTIVE SECTOR
trade fairs, mechanic industry
by Giraldo Paola / IPCM
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114-115
SAMOTER AND ASPHALTICA 2014
international triennial earth moving, and building machines exhibition
by Giraldo Paola / IPCM