ipcm®_International Paint&Coating Magazine
Bimonthly technical magazine for the industry of surface treatments and organic and inorganic finishes. The magazine is available in two languages: Italian and English. To subscribe, click here
IPCM n. 57, Vol. X, 2019
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Editorial
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05
DIGITAL TRANSFORMATION HAS BEEN ACCOMPLISHED.
by Venturi Alessia / ipcm
Analysis
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06-08
A LOOK AT THE NEAR FUTURE
Tecno Supply, Ibix, flexible hanging systems, flexible frames, increased density of hanging items to reduce costs, HangOn, HQL bar, universal HCF hanging system, HQL G6 electrostatic cap, HQC bar, BHG 20 cap, HQS frame
by Antonelli Adriano / TECNO SUPPLY - IBIX SRL
Brand New
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10-11
CONDOROIL STAINLESS: ANODE CELL PRODUCTS FOR E-COAT PAINT SYSTEMS
Condoroil Stainless, electrodialysis cells for e-coating, flat anode cells, semi-open anode cells, tubular anode cells
by ipcm / ipcm
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12
ECONOMIC SHOT BLASTING OF CASTINGS
AGTOS, steel mill tumble belt shot blast machine, GIFA 2019, sand and finishing the of casted products
by ipcm / ipcm
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14
GROWING FILTER PORTFOLIO FOR EXPLOSION-ENDANGERED AREAS
Freudenberg Filtration Technologies, ATEX certified filters, air filters for explosion-endangered areas, Viledon air filters, DEKRA-compliant filters, edrizzi paint mist separators, Edrizzi
by ipcm / ipcm
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15
UPDATED "SPECIAL EFFECTS" BY EUROPOLVERI
Europolveri, metallic powder coatings, bonded powder coatings, dotted powder paints, special effects for polyester powder coatings, special effects for epoxy-polyester powder coatings
by ipcm / ipcm
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16
INTRODUCING THE NEW FEEDBACK DATA LOGGERS FOR TEMPERATURE AND RELATIVE HUMIDITY MEASUREMENT
Feedback DataLogger for surface temperature measurement, Feedback DataLogger for surface humidity measurement, surface measurement and control tool, Tramex Feedback Data Logger App, Gardco, DL-RHTA DataLogger, DL-RHTX DataLogger
by ipcm / ipcm
Highlights of the Month
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18-20
IST AND WATER ENERGY'S WINNING STRATEGY PRESENTED AT THE EUROPEAN COATINGS SHOW 2019
IST, Water Energy, European Coatings Show 2019, limit the environmental impact of industrial processes, cleaning systems for dirty paint containers, production of systems for cabin water treatment, sludge treatment systems, purification of waste water
by ipcm / ipcm
Brand New
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23
SUCCESSFUL TRADE FAIR PRESENTATION OF KAP SURFACE TECHNOLOGIES IN HANNOVER
KAP Surface Technologies, Hannover Messe, Galvanotechnische Oberflaechen GmbH, Metallveredlung Doebeln GmbH, Heiche OberflaechenTechnik, electroplating plant, zinc coating, zinc-nickel coatings, copper-nickel-chrome coatings, SolGel direct passivation process, extend the service life of e-mobility technologies
by ipcm / ipcm
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24-25
SHOWN FOR THE FIRST TIME AT GIFA: COMPACT CONTINUOUS FEED SHOT BLAST MACHINE FOR SMALL, DELICATE CASTINGS
Walther Trowal, compact continuous feed shot blast machine, troughed belt blast machine THM 300/1, compact shot blast system of small work pieces, GIFA 2019
by ipcm / ipcm
Innovations: Present & Future
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26-29
'THRU-PROCESS' TEMPERATURE PROFILING IN INDUSTRIAL OVENS
PhoenixTM GmbH, PhoenixTM 'thru-process' measuring systems, PhoenixTM TS04 series, product temperature profiling data in coating processes, ThermalView Finishing Software, surface temperature monitoring in the coating processes, TS04 system, PTM1 data logger 200-LT, temperature monitoring in industrial ovens, temperature monitoring in coating processes to increase final quality
by Carola Konitzer / PHOENIXTM GMBH
Success Stories
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30-32
BLASTING WITH STAINLESS STEEL – HIGH DURABILITY, LOWER WEAR, MORE CONTROL
blasting with stainless steel, sandblasting of pieces of large dimensions, Tilkin Powder Coatings, VULKAN INOX, stainless steel grit blast media GRITTAL, reduction of the abrasive media waste
by ipcm / ipcm
Sustainability
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34-40
FIVE ON FIVE INTERVIEW: SUSTAINABILITY ACCORDING TO THE INDUSTRY PLAYERS - PART III
Belzona, DSM Resins & Functional Materials, HMG Paints, TEKNOS, Tikkurila, sustainability, brighter living solutions, programma "un domani colorato", bcf coatings care award, coatings care, improve the safety of chemicals, sustainable solutions, eco-friendly coatings
by ipcm / ipcm
Focus on Technology
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43-46
FUTURE-PROOF POWDER COATING WITH THE RIGHT RECIPE FOR SUSTAINABILITY AND GROWTH
Nordson Deutschland GmbH, H.P. Kaysser, dense phase technology, CS Oberflächentechnik, ColorMax3 booth, Nordson Encore HD automatic spray gun, Spectrum HD powder center, automated color change, overspray reduction, PowderPilot HD system, Rippert Anlagentechnik GmbH, Color-on demand system, iOS Industrieofen-Service GmbH, Going Green Package
by Hellwig Corinna / NORDSON DEUTSCHLAND GMBH
Brand New
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52-53
PRODUCT CUSTOMIZATION: DÜRR ENABLES FULLY AUTOMATED PAINTING OF CARS IN TWO COLORS FOR THE FIRST TIME
Automated painting of cars in two colors, Dürr, EcoPaintJet, car painting without masking, preventing the formation of overspray, EcoRPL 133i robot, EcoPaintJet Pro
by ipcm / ipcm
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54
MANKIEWICZ RELIES ON COATING HARDENERS FROM THE ULTRA LINE OF COVESTRO
Mankiewicz, Alexit coating systems, Covestro, UltravBayhydur coating hardeners, Ultra series
by ipcm / ipcm
Focus on Technology
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56-66
LECITRAILER: INTERNATIONAL COMPANIES UNITING TO CREATE EUROPE'S LARGEST SEMI-TRAILER CATAPHORESIS PLANT
Lecitrailer, GEINSA, cataphoresis, coating plant 4.0, SILVI, FUTURA Convogliatore Aerei, COGEIM, coating of trailers, Oxsilan, Chemetall, multimetal pretreatment technology, nanotechnology conversion, coating of chassis, cataphoresis + solvent-based 2K polyurethane enamel, AkzoNobel, Europe's largest cataphoresis line, BASF, Catoguard, COGEIM automatic shot blasting machine
by Venturi Alessia / ipcm
Highlights of the Month
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68-71
INSPIRATION & INNOVATION: ARE YOU CURIOUS ENOUGH?
Merck, EMD Serono, MilliporeSigma, EMD Performance Materials, eco-sustainable architecture solutions, Durazane protective coating, shape the future, Securalic, car effect pigments, effect pigments, Xirallic NXT Amur Black, Living Sparkle, Meoxal Victoria Red, Tivida FL , Bluetiful, Red through Life, Achromatic, Digital Color Card App
by Zanini Laura and Corrado Stefano / MERCK SPA
Focus on Technology
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72-84
PIEFFECI TORINO: THE SMART WAY FOR PAINTING
FPT Industrial, Pieffeci Spa, how to digitalise manufacturing process, outsourcing management of coating line, how to optimise two-component paints mixing, Graco ProMix PD2K mixing machines, Gaiotto Automation robots, interconnection between PLC devices and MES software, products traceability, monitoring consumption, predictive maintenance, piece-holding bar with RFID tag, finishing of axle bridges, resolution of blocking non-conformity, Imel pre-treatment plant, two-component watersoluble polyurethane system by Sherwin Williams
by Venturi Alessia / ipcm
Brand New
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86
HMG PAINTS LAUNCH REVOLUTIONARY CV TOPCOAT ACRYTHANE 4G HMG
HMG Paints, single-layer top coat for commercial vehicles, Acrythane 4G, fast-hardening topcoat, fast-curing topcoat, topcoat with long potlife, UNIT LINE tinting system
by ipcm / ipcm
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87
PPG COMPLETES ACQUISITION OF AUTOMOTIVE COATINGS MANUFACTURER HEMMELRATH
PPG, Hemmelrath
by ipcm / ipcm
Focus on Technology
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88-98
THE ADVANTAGES OF ROBOTICS 4.0 FOR THE FLAME HARDENING OF MASERATI CAR BUMPERS
Maserati, World Robotics Report, International Federation of Robotics, coating of Maserati car bumpers, CMA Robotics, robotized flame hardening of plastic components built in polypropylene, FCA, coating of plastics, GR6150 HW robot, robot with three-dimensional detection system
by Fumagalli Monica / ipcm
Innovations: Present & Future
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100-104
DIRECT-TO-METAL: STRAIGHT ON METAL, STRAIGHT TO THE FUTURE
Franchi&Kim, Direct to metal or one-coat water-based coatings, anticorrosive one-component alkyd or polyurethane coatings systems, anticorrosive two-component acrylic coatings systems, how to speed paint application phases, how to apply wet-on-wet process without re-coating, AQUACRIL OPACO DTM 2122 Series, AQUACRIL SATIN DTM 2115 Series, AQUACRIL SEMILUCIDO DTM 2017 series, AQUACRIL LUCIDO 1399 Series, paints classified as C3H or C4M anticorrosive products, AQUAMIX colour mixing system, Play&Color portable colour detection system
by Davide Terzoli / FRANCHI&KIM
Focus on Technology
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106-114
HOW TO COAT 700 ALLOY WHEELS PER HOUR WITH ONE PLANT: MAPSA'S SOLUTION
Olpidürr, Dürr, Mapsa, coating of alloy wheels, Corporación Mondragón, coating of diamond wheels, Chemetall, surface conversion stage with the SAM polymer, Dürr Ecopure, coating plant Industry 4.0, GEMA, Opticenter powder management unit, System Pulver, fast medium wave IR lamps, EcoBell + EcoGun, Dürr Vertijet, scrubber Venturi, Wonderware System, Wonderware, water treatment plant by Dürr, powder coatings automatic recovery system by Dürr
by Venturi Alessia / ipcm
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116-120
PSP, ONE OF THE ITALIAN PIONEERS OF CONTRACTING PAINT STRIPPING, COUNTS ON THE NEW FASTRIP SPRAY TECHNOLOGY TO TREAT AUTOMOTIVE COMPONENTS
PSP Sverniciature Sas, FASTRIP paint stripping spray technology, paint stripping of automotive components, Alit Technologies, chemical paint stripping of metals, chemical paint stripping of aluminium products, OMSG two-chamber shot blasting machine, OMSG, oven for paint stripping frames and iron parts by Ciroldi, paint stripping plant with vertical arrangement of bars, soft stripping, paint stripping of windscreen wipers and roof rails, how to paint strip without altering galvanized steel, multimetal paint stripping
by Fumagalli Monica / ipcm
Innovations: Present & Future
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122-125
MATERIAL SAVINGS THANKS TO CORRECT CORROSION PROTECTION
Corrosion protection of automotive components, reduction of the thickness of automotive components through an effective coating, corrosion protection of car suspensions with zinc flake basecoat, Dörken MKS,
by Christian Lenzmann / DÖRKEN MKS-SYSTEME GMBH
Focus on Technology
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126-130
INVESTING IN TECHNOLOGY AND QUALITY: OMAR'S STRATEGY
Omar Rimorchi Srl, powder coating of automotive components, coating of trailers, coating of swap bodies and city trailers, coating of tow hooks, shot blasting machine by OMSG, Officine Meccaniche San Giorgio, powder coating system by Eurotherm, LAUCO 3015-16, continuous flow tunnel shot blasting machine, how to adjust the component's forward speed, loading and unloading rollers on the floor, AkzoNobel dry-on-dry system, dry-on-dry anti-corrosion powder system
by Paolomelo Ilaria / ipcm
Success Stories
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132-133
C-LINE: THE MOST FLEXIBLE POWDER COATING SOLUTION FOR WHEELS
powder coating of wheels for the automotive industry, C-Line, WAGNER, coating unit for car wheels, PXS powder center, powder coating of wheels with complex geometries, flexible powder coating system for wheels
by ipcm / ipcm
Focus on Technology
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134-138
A COATING SYSTEM TAILORED TO CUSTOMER NEEDS FOR THE TREATMENT OF URBAN HYGIENE VEHICLES
Officine Pilla, Colormax, coating of urban hygiene vehicles, Graco AirMix guns and pumps, coating of high thicknesses, Salcomix colour mixing system, Salcomix paints, Graco Pro Xp electrostatic guns, Triton pumps, abrasion resistance for coatings, coating durability
by Pennati Barbara / ipcm
Highlights of the Month
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140-141
CLARIANT FORECASTS COLOUR FORMULATIONS SYNERGIZING WITH NEW MOBILITY TRENDS IN AUTOMOTIVE STYLING SHADES TRENDBOOK
Clariant, Automotive Styling Shades Trendbook, trends in color preferences in the mobility sector, European Coatings Show, color trends in the automotive industry, Pigment red 254
by Stefanie Nehlsen / CLARIANT INTERNATIONAL LTD
Innovations: Present & Future
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142-145
WORWAG AND SMP AUTOMOTIVE COUNT ON THE CLEANCERT IBC + IMPELLER
Wörwag, SMP Automotive, IBC Cleancert + Impeller packaging system, SCHÜTZ GmbH & Co. KGaA, Karl Wörwag Lack- und Farbenfabrik, Samvardhana Motherson Peguform, bumper painting process, how to minimise the risk of contamination during filling and subsequent processing of coatings, Planetroll, S56x4 bung
by Melanie Ievolo / SCHÜTZ GMBH & CO.
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146-148
POLLUTANT EMISSION CONTROL IN INDUSTRIAL COATING PROCESSES
pollutant emission control in industrial coating processes, Airprotech Srl, ventilation and pollution abatement systems for industrial coating, ventilation and fume extraction systems, how to vacuum up excess dust in coating systems, Venturi scrubber-type wet filtration plant, regenerative thermal oxidiser RTO, anodising plants for aluminium products, cleaning towers for the removal of volatile organic (VOS), cleaning towers for the removal of inorganic substances (VIS)
by Baldi Ruggero / AIRPROTECH SRL
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150-152
MANUAL COATING WITH EXTRA POWER
GEMA Europe, manual powder coating, PowerBoost nozzle, OptiFlex Pro series, OptiSelect Pro manual gun, highest charging energy never reached before, OptiStar 4.0 controls, Gema E-App, PowerClean function, OptiFlow injector, Gema's Venturi technology, OptiSpray application pump
by Mario Ferro / GEMA EUROPE SRL
Sustainability
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154-158
EXPLORING THE OPPORTUNITIES FOR THE ALKYD RESIN MARKET TO CREATE A SUSTAINABLE FUTURE FOR THE EUROPEAN COATINGS INDUSTRY
Perstorp, sustainable and ecological coatings, replace chemicals with alkyd resins, alkyd coatings, alkyd based paints, replace fossil products with bio-based products, replace cobalt in the coating industry, Catexel, replace cobalt with iron-bispidon catalyst, OM Group, poyol Voxtar M100, eco-friendly resins Ecoat, Secoia, biopolimero
by ipcm / ipcm
Standards and Legislation - UCIF Informs
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160
S.M.A.R.T.: UCIF'S ANNUAL CONFERENCE
UCIF, Italian Surface Treatment Equipment Manufacturers' Association, S.M.A.R.T. conference, conference on finishing technologies
by Zinno Marcello / UCIF
Zoom on Events
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164-165
EUROPEAN COATINGS SHOW 2019: WORLD'S LEADING TRADE SHOW FOR THE COATINGS INDUSTRY LARGER AND MORE INTERNATIONAL THAN EVER
European Coatings Show 2019, European Coatings Show, European Coatings Show Conference, European Coatings Award, international trade fair for the coating industry
by ipcm / ipcm
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166-167
PAINTEXPO 2020 – TRENDS AND IMPETUS FOR COATING TECHNOLOGY
PaintExpo, PaintExpo 2020, international leading trade fair for industrial coating technologies, FairFair GmbH, industrial coating technologies, ultra-high solid coatings, chrome replacement coatings, Industry 4.0
by ipcm / ipcm
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168
CWE IMEX 2019: THE ASIA-PACIFIC'S LARGEST B2B EXHIBITION FOR METAL WORKING, FABRICATING, WELDING & FINISHING INDUSTRY
CWE IMEX 2019, Asia-Pacific's Largest B2B Exhibition for Metal Working Fabricating Welding & Finishing Industry, ITE Group PLC, Rajkot Engineering Association, Society of Manufacturers of Electric Vehicles, Welding Dealers & Mfrs. Association Delhi, World Metal Forum, HTF, UMEX, WOM, TECHINDIA
by ipcm / ipcm
ICT - Industry News
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172-173
UNCOMPROMISING CLEANING
remove processing media and chips from surfaces, HEMO GmbH, hybrid solvent and water cleaning system, hybrid cleaning system to clean organic and inorganic residues, Hösel GmbH, EMO Oberflächentechnik GmbH, LPW Reinigungssysteme GmbH, Bertoma GmbH, Mecanolav Ridel, NGCT Cleansys PvT., Washtech SA, Surface Alliance, combination of water-based detergents and solvents in a vacuum system
by ipcm / ipcm
ICT - Case Study
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174-178
A NEW CLEANING TUNNEL FOR TRAMEC'S HIGH ADDED VALUE PRODUCTION
Tramec, highly customised gearboxes production, Union, hydrokinetic system with a vacuum drying unit for cast iron parts cleaning, Industry 4.0-oriented cleaning tunnel, cleaning tunnel for large components
by Pennati Barbara / ipcm
ICT - Technology Overview
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180-182
INNOVATIVE DEVELOPMENTS FOR ULTRA-FINE CLEANING AND ACTIVATION – NEW CLEANING SOLUTIONS FOR ALTERED REQUIREMENTS
Ecoclean, wet chemical cleaning combined with a plasma cleaning step, low pressure plasma cleaning, atmospheric pressure plasma treatment, EcoCsteam, CO2 snow blasting, EcoCbooster process, Disc-Jet atmospheric pressure plasma cleaning, Fraunhofer Institute for Surface Engineering , Thin Films IST
by Rainer Straub / ECOCLEAN GMBH
ICT - Case Study
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184-186
AN AUTOMATED AND ECO-FRIENDLY CLEANING CYCLE FOR HIGH QUALITY OIL HYDRAULIC COMPONENTS
cleaning of hydraulic components, cleaning of automotive components, remove contamination traces from the surface, STS, cleaning of aluminium pump bodies for the fuel system of diesel engines, Officine Vica, Aquaroll cleaning system
by Paolomelo Ilaria / ipcm
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188-190
LINKED CLEANING AND MASS FINISHING SOLUTION FOR BRAKE COMPONENTS: CONTINUOUS PROCESSING OF PARTS THAT MUST BE GLUED TOGETHER
cleaning and finishing for brake components, Rösler Oberflächentechnik, surface finish to maximize adhesion before bonding, de-oiling and surface finishing for automotive components, LUMAG Sp., de-oiling, deburring and surface roughening of brake pad carrier plates, automation of thede-oiling and mass finishing stages in continuous feed operation, Dosatron, Supervelat abrasive, cleaning and finishing system connected to a punch press
by Julia Lips / RÖSLER OBERFLÄCHENTECHNIK GMBH
ICT - Technology Overview
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192-194
BECOMING GREENER AND GREENER: REUSING INSTEAD OF DISPOSING!
Biokavitus, Phoenix device, system for the regeneration of industrial liquids, treatment of cooling lubricants emulsions, cleaning processes at low temperatures, cleaning process without using any detergent
by Conidoni Rossano / BIOKAVITUS SRL
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196-198
DEBURRING AND CLEANING PPS PLASTIC PARTS IN A SINGLE PROCESS - CO2 SNOW JET TECHNOLOGY FOR INNOVATIVE LIGHTING TECHNOLOGY COMPONENTS
deburring and cleaning of PPS plastic parts, CO2 snow jet technology for lighting components, quattroClean snow jet CO2 technology for cleaning molded parts in polyphenylensulfide, acp Systems AG, Scara robot
by Schulz Doris / SCHULZ.PRESSE.TEXT
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200-204
SOLUTIONS FOR SURFACE FINISHES ON ADDITIVELY MANUFACTURED METAL PARTS
Use additive manufacturing technologies in the production of metal components, additive manufacturing technologies, DeburringEXPO
by Schulz Doris / SCHULZ.PRESSE.TEXT
ICT - Zoom on Events
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206-207
DEBURRINGEXPO: EFFICIENT SOLUTIONS FOR LONG-STANDING AND NEW REQUIREMENTS FOR COMPONENT SURFACE FINISHING
DeburringEXPO, DeburringEXPO 2019, fiera leader per le tecniche di sbavatura e finitura di precisione delle superfici, tecnologie per il lavaggio di geometrie complesse, fairXperts GmbH & Co. KG, processi di sbavatura, finitura di precisione, lavaggio dopo sbavatura, sistemi di misura e controllo qualità, Additive Manufacturing
by ipcm / ipcm
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208-209
PARTS2CLEAN 2019: FUTURE-PROOFING THE CLEANING OF INDUSTRIAL PARTS
parts2clean 2019, International Trade Fair for Industrial Parts and Surface Cleaning, automation of cleaning operations, intelligent integration of cleaning processes in networked manufacturing environments and cloud solutions, QSREIN 4.0, Fraunhofer Cleaning Technology Alliance and the German Industrial Parts Cleaning Association (FiT)
by ipcm / ipcm
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210-211
MECSPE 2019 IS A GREAT SUCCESS
MECSPE 2019, 4.0 manufacturing trade fair, Senaf, Intelligent Factory Cluster, CFI, Ansaldo Energia, ABB Italia, Tenova/Ori Martin, Hitachi Rail Italy, industry 4.0, Additive Manufacturing
by ipcm / ipcm
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212
GLOBAL INDUSTRIE BEATS ATTENDANCE RECORDS AT LYON AND STANDS OUT AS A REFERENCE FOR EUROPEAN INDUSTRY
Global Industrie, French Fab Tour 2019, Industrie, MIDEST, TOLEXPO
by ipcm / ipcm